Tube rolling
With more than 25 years of experience, Dan Vals are specialists in the rolling of tubing for several different industries. This means that you will always receive a professional high-quality result where the finished product is just right for your project.
We can offer rolling in large and small series dimensions and in several types of metals, such as aluminium, iron and steel. This means that you can achieve a unique result that is customised to your needs and requirements.
Why we recommend the rolling of tubing
Rolled tubing gives you exactly the arches, shapes and curves that you need. This means that you can easily install and assemble your tubing where you need it. If, for example, you need curved tubing for pipes, heat exchangers or installations, rolled tubing is an obvious solution.
Tube rolling ensures a smooth and even surface, which not only gives a nice look but also a safe and high-quality bend. This is not the case, for example, with welding, where two pipes must be welded together before you get an angular or round bend.
Tube rolling is utilized for creating components with specific curved or rounded profiles. This process offers several advantages that make it a preferred choice in various industries. Here are five reasons why you should go for tube rolling:
Aesthetic Design and Customization:
Tube rolling allows for the creation of aesthetically pleasing and customized designs. This is particularly valuable in industries where the appearance of the final product is important. Industries like architectural applications, furniture manufacturing, automotive design, etc can go for this tube rolling method. The ability to achieve smooth, continuous curves enhances the visual appeal of the components.
Optimized Structural Integrity:
Bending tubes rather than welding multiple straight sections can enhance the structural integrity of a component. Continuous curves in a tube can distribute loads more evenly, making it structurally sound. This is advantageous in applications where strength and stability are critical. You can use this in the construction of frames, chassis, and other support structures.
Reduced Welding and Joints:
Tube rolling can reduce the need for numerous welding joints and seams. Fewer joints can result in a cleaner, more streamlined appearance. And, more importantly, it reduces potential weak points in the structure. Fewer welds also mean less risk of defects or failures at the joints.
Space Efficiency and Form-Fit Design:
Tube rolling allows for the creation of components that fit into specific spaces or conform to intricate layouts. Curved tubes can be more space-efficient than straight sections. It is more suitable for applications where spatial constraints are a consideration, such as in tight machinery spaces or vehicle designs.
Time and Cost Savings:
Tube rolling can be a cost-effective method for producing components in comparison to other methods that involve welding multiple pieces together. It is also a and time-efficient method. The process reduces the need for additional fabrication steps. So, it ensures faster production cycles, especially for projects involving moderate to high volumes.
For more angular bends, we recommend Dan Vals tube bending.
For custom tube rolling in small and large series dimensions
Dan Vals stands out as a premier choice for tube rolling across various series dimensions. We offer our unwavering commitment to precision and customer satisfaction. The process at Dan Vals begins with meticulous checks on your measurements and specifications to ensure accuracy. This attention to detail helps us in delivering tube components that meet the exact requirements of your projects.
Before we start to roll your tubing, we always make sure that your measurements and specifications are correct. We also make sure that our machines are set up to utilise your materials optimally.
We check a number of cylinders, or rollers to give your tubing the different dimensions you require. Dan Vals has 6,500 square metres of capacity, which means that we have room for both small and large series dimensions as well as individual projects and large tasks. And we can assure you that all tasks, no matter their size, are handled with precision and are given top priority by our specialists and skilled employees.
One key advantage of choosing Dan Vals for tube rolling is our capability to handle a diverse range of series dimensions. This versatility is important for companies with varied project scales and requirements. Whether you are working on individual projects or large-scale tasks, Dan Vals has the capacity to meet your needs promptly and effectively. Furthermore, our commitment to optimizing material utilization ensures efficiency and cost-effectiveness.
What sets Dan Vals apart is not just its state-of-the-art machinery but also the expertise of its specialists and skilled employees. Every task, regardless of its size, is given top priority. And our commitment to precision remains unwavering. This ensures that when you are choosing Dan Vals for tube rolling, you can trust in our reliability, accuracy, and dedication at every step of the process. We are the ideal partner for achieving excellence in tube forming across different series dimensions.
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