Many years of experience with profile bending within a broad spectrum of the Danish industry have given us full knowledge of various materials and bending methods – we have even developed a new rolling – and form technique that will keep your costs down. We bend all types of materials from ordinary black steel and aluminium to stainless steel.
Dan Vals A/S has a total indoor area of 6500 m2 and a crane capacity of up to 16 tons. This enables us to work on and produce very big orders. We handle single orders as well as series. No order is too big or small.
BENDING OF CUSTOMISED PROFILES
One of the advantages of combining rolling with press-brake rolling is that welds are partially or wholly avoided. Examples of rolled customised profiles are cassettes, facings and coverings for columns in the following materials: steel, stainless steel, galvanized steel, aluzinc, and aluminium.
ROLLING – AT DAN VALS WE ARE SPECIALISTS
At Dan Vals A/S, the world is full of arcs and shapes. These forms surround us all and create both aesthetics when used in construction and are naturally involved in various industries, e.g. in the wind and transportation industry.
Shapes and arcs are the results of the rolling process, which Dan Vals A/S specializes in. Rolling is generally a process of a workpiece where a desired radius or diameter is created by an adapted pressure in a roller. This creates a curved workpiece with a smooth surface without joints or the like, and is therefore both a cost-saving process in terms of making welds to achieve the right angles and creates a more streamlined output.
Our work is characterized by high quality and is always adapted to our customers’ requirements for both goals and quality. This makes Dan Vals A/S a preferred partner, and we always strive to meet requirements and wishes, including ensuring timely delivery.
Due to our extensive machine park and many years of experience, we offer rolling of all shapes, including pipes, plates, profiles, etc. in all material types, regardless of whether this is steel, aluminum, stainless steel, etc. Our rolled products are used in many different industries, but especially in the wind, transport, construction and industrial sectors, where we are able to offer customized solutions, whether this be large or small series.
We are able to roll items in both small and large radii. However, we do not know our actual limitation, as we are always creative and willing to find a solution so that our customers’ wishes become possible.
Our machine park meets the high requirements for rolling of various kinds. We have strict control over this, which is part of our efficient production method – this production method also contributes to our delivered quality always being high.
Do you need further processing of the items, e.g. welding, drilling or painting, we are happy to be available so the items sent are finished and ready for use.
PROFILE ROLLING – FAQ
What is profile rolling?
Profile rolling is generally a process in which an element is adapted to a desired radius or diameter. This is done with an adapted pressure in a roller. Then the element will appear with a desired curve, e.g. used for curved buildings, profiles for wind turbines and other parts that require some form of bending.
What type of materials can be rolled?
Most types of materials can be rolled – steel, aluminum, copper, brass are the most common materials. The type of material depends on the desired purpose of the selected element and which process the selected element must be part of as an end product. At Dan Vals, all desired material types can be rolled.
How large can the rolled elements be?
The size of elements for rolling has no restrictions overall. This depends on the desired specifications and the radius on the profile, and therefore requires a great deal of know-how to be able to see the limitations. At Dan Vals A/S, we encourage you to contact us with the desired project for further discussion.
Which industries benefit from profile rolling?
All industries benefit from rolling, as rolling typically results in savings in relation to processes, e.g. welding. Typical industries are the construction sector, wind industry, transport industry and marine Typical industries are the construction sector, wind industry, transport industry and marine industry. However, the general industry will also benefit greatly from the rolling process, as it may add increased opportunities.
Which rolling methods are used at Dan Vals?
Dan Vals A/S always uses the latest and most efficient methods for rolling, whether this involves rolling profiles, pipes, plates or other. We strive for our methods to consider the best possible quality and efficiency at all times, so that both output and price are as good as possible.